視覺識別系統
Recognition System |
判別方法
Inspection |
結合權值成像數據差異分析技術、彩色圖像對比、顏色提取分析技術、相似性、二值化、OCR/OCV等多種算法綜合應用
Using multiple algorithms synthetically such as WIDM, Color Image contrast technology. Color extracting technology similarity, two-value handling technology, OCR/OCV and so on. |
| 相機 Camera |
500萬像素彩色相機，分辨率: 20μm(可選15μm、10μm)
5MP Color camera: 20μm (15μm, 10μm for option) |
| 光源 Lamp-house |
RGB環形LED結構光源，特殊輔助同軸光源(選配)
Ring RGB LED lamp-house, with special coaxial for option |
圖像處理速度
Image Processing Speed |
0201元件
02021Chip |
<10ms |
每畫面處理時間
Per-image Taime |
<170ms |
檢測內容
Inspection Items |
錫膏印刷
Paste Printig Defects
|
有無、偏斜、少錫多錫、斷路、污染
Misaligned, overflow, insufficient, pasting open, stain |
零件缺陷
Component Defects |
缺件、偏移、歪斜、立碑、側立、翻件、極性反、錯件、破損
Missing, misaligned, skewed, tombstone, bilboard, overturned, reversed polarity, wrong, damaged |
焊點缺陷
Solder Defects |
錫多、錫少、連錫、髒污、虛焊
Overflow, insufficient, short solder, stain, false solder |
波峰焊檢測
Wave Soldering Inspect |
多錫、少錫、短路、苞焊、沙孔。
Overflow, insufficient, short, Excess Solder, solder void |
|
防靜電措施
Anti Static Measures
|
防靜電插座，配防靜電環
Anti-static electric outlet, anti-static wreath |
| 機械系統 Mechanism System |
PCB 尺寸
PCB Size |
25x25mm~480x330mm（可定制非標規格）。
Can customized size |
PCB 厚度
PCB Thickness |
0.5mm - 5.0mm |
PCB 翹曲度
PCB Tolerance |
±2mm (有夾具輔助矯正變形) |
零件高度
Component Clearance |
TOP<28/option: 55mm; BOT<75mm |
最小零件
Minimum Spacing Parts |
20μm: 0201Chip, 0.4Pitch IC
15μm: 01005Chip, 0.3Pitch IC |
X、Y平台
X、Y Platform |
驅動設備
Driver |
交流伺服器電機系統
AC servo system |
定位精準
Orientatiom |
<10µm |
移動速度
Moving Speed |
700mm/s |
軟件系統
Software System |
操作系統 |
Windows 10 x64 |
識別控制系統
Controlling & Recognizing |
特點
Characteristics |
應用權值圖像差異建模技術和獨特的顏色提取分析技術，學習OK樣品，自動建立標準圖像、識別數據及誤差閾值。
WIDM, study OK template, automatically set template imaging, identify data and error numerical value |
|
操作
Operating Features
|
圖形化編程，自帶元件庫，根據元件形狀選擇標準自動生成檢測框，精確自動定位，微米位微調，製程快捷。
Graphic programming, take along with chip library get an inspection frame according with chip shape, aureate position, micron adjust, and easy programming
|
| Mark |
點數
Mark Numbers |
可選擇3個常用的Mark點或多個Mark點使用
3 marks can be chosen |
識別速度
Operating Features |
0.5s/pcs |
| 控制系統 (Control System) |
電腦主機
Computer |
工業控制電腦，I7 CPU, 16G DDR內存, 2TB硬碟
Industrial Computer I7 CPU, Memory: 16G, Hard disk: 2TB |
顯示
Display |
22英吋液晶顯示器
22-inch TFT |
其他參數
Others |
設備尺寸
Machine Dimensions (LxWxH) |
868x1033x1340mm |
重量
Weight |
~310kg |
電源
Power Supply |
交流220伏特±10%，頻率50/60Hz，定額功率600W |
工作環境
Working Environment |
溫度：10~40°C，濕度：30~80%RH |