視覺識別系統
Recognition System |
判別方法
Inspection |
矢量分析算法，AI一鍵自動編程，集成邏輯或運算，雙邊亮度邊界距離，元件本體跟蹤，OCV，高度模板匹配，顏色距離，顏色抽取(RGB&HSV)，亮度極差，亮度偏差，亮度變化最小跨度等三十餘種演算法
The vector image algorthms include logic operation, AI one-dick auto-programming, distance of luminance boundary, chip tracing, OCR/OCV, luminance/color template matching, color distance, color extraction (RGB & HSV), value-range of luminance, offset luminance, the minimum variation span of luminance, etc... More than 30 kinds of the most advanced algorithms. |
相機
Camera |
標配上下500萬像素，可選配任意一面或雙面1200萬像素
Standard top and bot 5MP, Optional configuration with either a single or dual-sided 12MP |
鏡頭
Lens |
高分辨率遠心工業鏡頭
High-resolution Industrial telecentric Lens |
分辨率
Resolution |
標配20μm，可選配25μm(高景深時應用),15μm,12μm(建議1200萬像素時選用)
Standard 20μm, 25μm for option (high depth of field application), 15μm, 12μm (recommended for 12MP) |
| FOV |
48.96×40.76 mm(5PM & 20μm)；36.72×30.72 mm(5PM & 15μm)；50×45mm(12MP & 15μm)；40×30mm(12MP & 10μm) |
光源
Lamp-house |
環形塔狀架構，超亮紅綠藍白四色LED頻閃光源
Ring tower structure ,high intensity RGBW flash lighting |
每畫面處理時間
Per-image Time |
220~450ms |
檢測內容
Inspection Capability |
缺件、偏移、歪斜、立碑、側立、翻件、極性反、錯件、破損少錫、斷路、汙染
Missing, misaligned, sked, tombstone, bilboard, overtumed, polarity, wrong, damaged, insufficient, pasting stain |
可檢測最小元件及間距
Inspection Items |
01005&0.3mm pitch (15μm) |
PCB 傳送系統
PCB Conveyor |
基板固定方式:bottom-up 固定，自動進出板和自動寬度調整系統，進板方向可一鍵切換，符合SMEMA標準。
軌道高度900±20mm(可選配750±20mm)
Bottom to up clamping, Automatic PCB loading and unloading, automatic adjust the conveyor width, SMEMA standard communication protocol.
The conveyor height: 900±200mm (750±20mm for option) |
機械系統
MechanismSystem |
PCB 尺寸
PCB Size |
50×50mm~400×330mm |
PCB 厚度
PCB Thickness |
0.5mm ~ 5.0mm |
PCB 重量
PCB Weight |
皮帶傳動≤5kg, 鏈條傳動≤15kg
Anti-static belt ≤5kg; Chain conveyor ≤15kg |
PCB 翹曲度
PCB Warp Tolerance |
±2mm |
零件高度
Component Clearance |
Top≤50mm, Bottom≤50mm |
驅動設備
Driver |
交流伺服電機系統，Camera在X/Y方向移動
AC servo system, Camera moves in the directions of X/Y. |
定位精確
Orientation |
<10μm |
移動速度
Moving Speed |
Standard: 500mm/s, Max: 800mm/s |
軟體系統
Soft System |
操作系統
Operation System
|
Microsoft Windows 10 x64 |
特點
Characteristics
|
以矢量計算為基礎，綜合運用顏色抽取、亮度抽職以及顏色空間距離算法，對貼裝元件及焊點的位置、外形進行精確的定位和分析，準確剔除各種不良點
Based on the vector calculation, the integrated use of color extraction (Color Extraction), extraction (Luminance Extraction) brightness and color space distance algorithm |
操作界面
Operation |
圖形化編程，所見及所得。中文/英文，繁體/簡體
Graphic programming, language: Chinese/English |
MES系統對接
MES Support |
開放標準端口
Standard port available |
聯網功能
Network |
可和NG終端聯網，在維修工作站檢查、維修PCBA錯誤
NG adaptable, check and correct PCBA defects at repair station |
控制系統
Controller System
|
電腦主機
Computer |
工業控制主機，Intel I7 CPU，32G內存，2TB硬盤
CPU: Intel Quad-core I7, MEMORY: 32G, HARD DISK: 2TB |
顯示輸出
Display |
22吋雙工觸控顯示器
22 inch THT |
中央控制
Central Control |
支持中央數據控制，可遠程判斷多台設備的測試信息。
Support central information control, can remote control multiple same type AOl machines |
其他參數
Others |
設備外型尺寸
(不含信號燈)
Machine Dimensions(LxWxH) |
1077x1243x1675mm |
重量
Weight |
~1250kg |
電源
Power Supply |
交流220伏特±10%，頻率50/60Hz，定額功率1.8KW
AC 220V±10%, single phase 50/60Hz, power consumption 1.8KW |
氣源
Air Supply |
0.5mpa, 70cm³/min |
使用環境
Working Environment |
溫度10~40℃，濕度 30~80%RH
Temperature10-40℃, humidity 30-80% RH |